Manufacturing - Mechanical and Manufacturing Capabilities
Design
Interconnect Systems design engineers and partners have practical manufacturing experience enabling us to design parts and assemblies for cost effective complete systems.
Using the latest in CAD and virtual prototyping technology, we can provide quick, sound engineering solutions, either for existing parts, or new designs. Our engineers provide
feedback to our customers to ensure constant improvement before manufacture commences.
| CAPABILITY |
MATERIAL |
TOLERANCE |
| Machine Tool |
Specifications |
X
(mm) |
Y
(mm) |
Z
(mm) |
Al |
Cu |
Steel |
Brass |
SS |
Plastics |
General |
Specified |
| CNC Machining Centre |
4 axis, 15,000 rpm |
1050 |
560 |
460 |
X |
X |
X |
X |
X |
X |
0.25mm |
0.05mm |
| CNC Machining Centre |
4 axis, 12,000 rpm |
|
|
|
X |
X |
X |
X |
X |
X |
0.25mm |
0.05mm |
| CNC Machining Centre |
3 axis, 10,000 rpm |
|
|
|
X |
X |
X |
X |
X |
X |
0.25mm |
0.05mm |
| CNC Milltum Lathe |
C axis, live tooling, Magazine bar feeder, 5,000 rpm |
175 |
|
434 |
50mm |
50mm |
50mm |
|
50mm |
50mm |
0.25mm |
0.05mm |
| CNC Milltum Lathe |
C axis, live tooling, Magazine bar feeder, 5,000 rpm |
100 |
|
185 |
41mm |
41mm |
41mm |
|
41mm |
41mm |
0.25mm |
0.05mm |
| Laser Cutter |
CO2, 4000W |
2540 |
1270 |
114 |
10mm |
|
19mm |
|
16mm |
|
0.5mm |
0.1mm |
| Laser Cutter |
CO2, 120W, 30 Pocketing, Engraving |
900 |
60 |
400 |
|
|
|
|
|
|
0.5mm |
0.1mm |
| Turret Punch |
|
4000 |
1300 |
|
8mm |
8mm |
8mm |
|
8mm |
|
0.5mm |
0.1mm |
| Press Brake |
|
2700 |
|
750 |
20mm |
8mm |
20mm |
|
20mm |
|
0.5mm |
0.1mm |
| Premming Machine |
20 inserts per minute |
|
|
100 |
|
|
|
|
|
|
0.5mm |
0.1mm |
| Welding |
MIG, TIG, Spot |
|
|
|
20mm |
|
20mm |
|
20mm |
|
0.5mm |
0.1mm |
Finishing
| Pretreatment |
Coatings |
| Abrasive Blasting |
AS1627.4, non metallic, abrasive Gamet!, class 2.5 |
Anodising Soft/Hard |
251100 microns |
| Alodyne |
Mii-C-5541, Class 1 & 3a |
Wet Spray |
25-50 microns |
| Phosphating |
AS127.6, Class B |
Powdercoating |
50-100 microns |
Assembly
Interconnect Systems offers electromechanical assembly ensuring all products fit and function together as designed. Choosing Interconnect Systems means you only require 'one
part number, one supplier and one solution', meaning your program is managed and delivered by interconnect Systems. The benefits of this are, quicker final assembly, fully tested
before delivery, one supplier relationship. |
